Case Study

11 November 2025

Re-Usable Dunnage Bag Solution for Linehaul Transport

One of the challenges in linehaul operations is securing tall, irregular loads in high-cube trailers efficiently and safely. Traditional single-use dunnage solutions generate waste and increase ongoing costs, while inconsistent load securement can lead to product damage and safety risks.

Our customer needed a custom solution to stabilise freight during linehaul transport across the eastern seaboard while reducing waste and improving loading efficiency.

CUSTOMER REQUIREMENTS

  • Secure tall and irregular loads in 3.2-metre-high trailers
  • Reduce waste and achieve cost savings through reusability
  • Simplify inflation process for operators
  • Improve handling efficiency during loading operations
  • Ensure consistent, repeatable load securement
dunnage bag header
Result Driven

The Story

Our Challenge

    • Design a custom 3.2-metre-high dunnage bag for high-cube trailers
    • Position valve in a user-friendly location to reduce loading time
    • Develop a system to keep bags in position prior to inflation

Our Solutions

    • Supply of custom-engineered re-usable dunnage bags
    • Specialised placement and holding device for efficient handling
    • Strategic valve positioning for simplified operator use
    • Continue to work closely with the customer regarding servicing and support

Key Benefits

    • Significant cost savings through re-usable design vs single-use alternatives
    • Reduced waste to landfill across linehaul operations
    • Improved turnaround times at loading docks
    • Consistent, repeatable load securement
    • Enhanced safety through reliable stabilisation
    • Simplified inflation process for operators
    • Reduced labour time during loading operations

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